Swim & surf · Adults & kids

Custom Rash Guard
Manufacturer

ZIKOSWIM develops and manufactures private label rash guards at our own factory in Dongguan, China. Create adult and kids’ styles with your choice of fit, sleeve length, panels, seams and zips, with UPF 50+ fabric options available.

Adult & kids’ developmentUPF 50+ fabric optionsCustom prints & panels

Send a tech pack, reference garment or design images to begin.

Model wearing a pink long-sleeve cropped rash guard on the beach at sunset
Long-sleeve cropped rash guard
Custom StylesSleeve, fit & zip options
UPF 50+ FabricsSun-protective fabric options
Custom PrintsYour artwork, colours & placement
Private LabelCustom labels, hangtags & packaging
Product development

Custom Rash Guard
Styles

Develop long- or short-sleeve styles, zip openings, cropped cuts and one-piece designs. These options can be combined and adapted for adult or children’s collections.

01

Long Sleeve

Sleeve length, neckline and body coverage to your brief.

02

Short Sleeve

Set the sleeve opening, shoulder shape and intended fit.

03

Zip Front

Specify zip length, opening and protective finishing.

04

Cropped

Define the body length and the fit at the lower edge.

05

One-Piece

Coordinate torso length, coverage and opening details.

Fit & construction

Develop the Fit.
Refine the Details.

Start with the intended activity and fit. A close-fitting swim top and a relaxed beach rash guard need different body measurements, ease and opening dimensions.

We develop the pattern around your size chart, then review movement and construction on the sample.

Raglan & set-in sleevesFlatlock or overlockZips with guards
Close-up of a zip-front rash guard collar, flatlock seams and zipper guard

Shoulders & sleeves

Choose raglan or set-in sleeves and review the armhole and underarm space with the arms raised and reaching forward.

Seams & panels

Specify flatlock or overlock construction, thread and seam placement. Review the inside finish and how panel joins feel against the skin.

Neck, cuffs & hem

Confirm opening measurements, neckline height and body length. Check where the hem sits during movement.

Zip opening & guards

Define zip length and placement, puller and backing details. Review the top guard and opening comfort on the sample.

Material selection

Rash Guard Fabrics
& UPF 50+ Options

Select the fabric around the end use, fit and artwork. We can source to your specification, including nylon–elastane, polyester–elastane and recycled fabric options.

Agree the specification before pattern and sample development.
What to specify Why it matters to development What to review
Composition & weight Set the intended hand feel, garment weight and material direction. Actual swatch, surface, thickness and supplier specification.
Stretch & recovery Develop ease and panel dimensions around the selected fabric. Fit, movement and how openings and panels recover after stretching.
Wet-state appearance Consider coverage and colour appearance in the intended use. Wet and dry appearance, especially on pale colours and stretched areas.
Colour & artwork Match the print process to the material and design. Colour, print clarity and appearance on stretched fabric.

UPF 50+ fabric is available

Tell us your target market and sun protection requirements so we can propose an appropriate material. Confirm the selected fabric’s supporting information and any testing required for your product. The finished garment’s claims need to match its design and applicable evidence.

Fabric swatches and colour cards are free; courier costs are paid by the customer. Additional performance requirements, such as chlorine resistance or quick drying, should be specified and assessed for the selected material.

Discuss your fabric ↗

Close-up of a printed chest logo on a pink long-sleeve rash guard
Private label rash guards

Place Your Print
Around the Pattern

Full prints, colour panels and logo placements need to work with the garment’s seams and openings. We review the artwork against the pattern before making your sample.

Across panel joins

Mark where a motif should align at body and sleeve seams, and agree any practical matching limits.

Around zip openings

Check how the zip divides the design and where artwork should start or stop beside the opening.

On stretched fabric

Review logo proportions, colour and placement on the sample in its intended fit.

Across your collection

Adapt shared artwork to rash guards and bikini pieces. Confirm colour on each fabric rather than assuming identical results.

Complete the range with agreed labels and packaging.

Adult & children’s collections

Adult & Kids’
Rash Guard Development

Use your own size chart or share a reference garment and fit direction. Adult and kids’ products are developed to their intended proportions, coverage and wearing requirements.

Adult styles

Define fitted or relaxed ease, chest and waist measurements, sleeve length and finished body length. For one-piece styles, include torso measurements and opening requirements.

Kids’ styles

Specify age and height references alongside garment measurements. Confirm head and neck openings, sleeve and body lengths, and practical dressing details for the intended age range.

Sample approval

Check the Sample
in Motion

A front-view photo alone does not show every fit detail. Agree the measurements, movement views and close-ups needed to review your rash guard.

Before dispatch, you normally confirm the sample through photos and video. See our sampling process for the full development sequence and revision terms.

  1. Measurements & fit

    Review the agreed size chart, ease, body length and opening dimensions.

  2. Reach & coverage

    Check the shoulders, underarms and hem with the arms raised and extended.

  3. Seams & zip details

    Inspect inside joins, neck and cuff finishes, zip backing and top guard.

  4. Artwork & materials

    Confirm panel colours, logo position and print appearance against the approved references.

Project planning

MOQ &
Production Timing

ZIKOSWIM accepts startup and established brands. Our own factory is in Dongguan, China, with online factory visits and in-person visits available by appointment.

For an accurate rash guard quote

Send your design or reference images, target wearer, size chart, fabric and performance requirements, artwork, quantities by style and colour, and required delivery date.

Full commercial terms are available in our manufacturing FAQ.

Custom rash guard order information
MOQ 50 pieces per style, per colour. Mix 3–4 sizes. Reorders have the same MOQ.
Sampling Typically 10–15 days, depending on style complexity. Sample payment is required in full before pattern making.
Bulk production Typically 25–35 working days from receipt of the bulk deposit. Design and colour cannot be changed once production starts.
Deposit 50% for new customers; 40% for returning customers. Balance before shipment.
Custom accessories Independent minimums may apply to labels, hardware and packaging, depending on the item and supplier.
Quotation & shipping Normally EXW. Sample courier and bulk freight transit are additional to production time.
Buyer questions

Rash Guard
Manufacturing FAQs

Answers for swimwear and surf brands planning custom development.

Can you develop both fitted and relaxed rash guards?

Yes. We develop fitted and relaxed styles from your size chart, design or reference garment. Confirm the intended activity and amount of ease so the pattern and fabric can be reviewed together.

Do you manufacture adult and kids’ rash guards?

Yes. ZIKOSWIM manufactures adult and kids’ rash guards, including long-sleeve, short-sleeve, zip-front, cropped and one-piece designs. We confirm proportions, sizing and construction for the intended wearer.

Can you provide UPF 50+ fabric?

Yes. UPF 50+ fabric options are available. We confirm the selected material and supporting information against your requirements. Product-level sun protection claims and any additional testing should be agreed for the finished design.

Can we specify the seams and zip details?

Yes. We can develop flatlock or overlock seams, panel layouts and zip openings to your brief. Specify zip length, backing and guard details, then approve the construction on the sample.

Can you print our artwork across the sleeves and body?

Yes. We review artwork scale, panel placement, seam matching and zip openings before sampling. Colour and alignment are confirmed on the actual material and sample, including any practical matching limits.

What is your MOQ for private label rash guards?

The MOQ is 50 pieces per style, per colour, with 3–4 sizes mixed. Reorders use the same minimum. Custom materials and accessories may have separate supplier minimums, confirmed before ordering.

Start your project

Let’s Develop Your
Rash Guard Collection

Share your design, fit direction and order quantities. We’ll help confirm materials, sample requirements and the next steps.

Get a Quote